Paint Brush Machinery – Automatic Machines for Brush Manufacturing

New MAP10-LB Linear Type Automatic Paintbrush Head Assembling Machine – the latest innovation from P.G GROUP Srl designed for manufacturers who demand speed, reliability, and versatility in paintbrush production.

This advanced machine is engineered to deliver exceptional performance while keeping operating costs low, making it an ideal solution for companies looking to increase production efficiency and maintain competitiveness in today’s market.

Key Highlights

• High-Speed Production: Achieves an impressive 1,100–1,300 brush heads per hour, ensuring maximum output with consistent quality.
• Flexible Range: Capable of producing brushes from 3/4” up to 6”, with automatic insertion of 2 or 3 wedges (3rd wedge optional).
• Plafoni Brush Production: Specially designed to also produce flat “Plafoni” type brushes, expanding your product portfolio.
• Precision Engineering: Automatic feeding of bristles, insertion into ferrules, wedge placement, bristle alignment, height adjustment, and final transfer – all seamlessly integrated.
• Industry 4.0 Ready: Optional smart connectivity for real-time monitoring, reporting, and remote assistance via Wi-Fi or wired connection.
• Compact & Durable Design: Built with robust materials for long-term endurance, efficiency, and ease of maintenance.

Technical Overview

• Production Speed: 1,100–1,300 pcs/h
• Brush Size Range: 3/4” – 6” wide | 7–25 mm thick
• Materials: Natural, synthetic, or mixed filaments
• Operator Requirement: 1 person
• Power Supply: 230/380 VAC – 50/60 Hz
• Air Consumption: 500 l/min at 6 bar
• Setup Time: Less than 20 minutes
• Dimensions (LxWxH): 4700 x 2300 x 1900 mm
• Weight: 750 kg

💡 Excellent Value – Despite its advanced performance, the MAP10-LB comes at a surprisingly competitive price.

🚀 Factory Demonstration Available – Visit us to see the MAP10-LB in action and experience its capabilities firsthand.

AUTOMATIC HEAD ASSEMBLING MACHINE

• Model MAP10-S/12 stations, is an automatic assembling machine for production of brush heads with automatic insertion of 1 or 2 wedges.
• It is designed to work stand alone or in conjunction with an automatic system for glue insertion in finished heads.
• Can operate in automatic conjunction with any operating Line for finished products.

Production range:

• Ferrules range: from 1" to 4" in width and from 9 to 25 mm in thickness.
• Material: All types of bristle.

Processing phases:

1. Feeding of bristles
2. Insertion of bristles in ferrules
3. Insertion of wedges
4. Alignment of bristles by vibration
5. Setting of bristles for desired height
6. Transfer of finished heads

Key features:

• Electronic control with PLC and HMI
• Remote assistance available with wired or Wi-Fi connection
• Ready for Industry 4.0
• Constructive system and the materials used, have demonstrated endurance, efficiency and ease of maintenance

Technical specification:

Operators: 1

Production: 900 - 1200 Pcs/h

Material: All types of bristle

Power Supply: 230/380 VAC 50/60 Hz

Setup Time: < 20 minutes

Air Consumption: 500 l/min at 6 bar

LxWxH: 2700x2600x2200 mm

Weight: 750 kg

Click for machine video

->> Ideal for businesses aiming to increase their production efficiency while maintaining a commitment to sustainability and relatively low initial costs.

AUTOMATIC ASSEMBLING MACHINE FOR BRUSHES - MAP6

The MAP6 is a high-performance paintbrush assembling machine with nailing and trimming designed for efficient brush assembly.

- It features a standard model with 4 nails, and the option to have 6 nails upon request. The machine securely inserts the handle onto the brush head, nails it in place, and trims the bristles with precision. For enhanced versatility, it can be equipped with two trimming units
- With its impressive production speed and quick set-up time, the MAP6 is suitable for both large-scale and small-scale production runs. It can be seamlessly combined with the MAP3 flirting machine or any other compatible flirting machine. The machine allows for swift size changes, ensuring flexibility in production

Key features:

• Operating the MAP6 requires only one operator, and there is an option for automatic handle loading using the MAP16. The machine incorporates automatic control for nail presence, independently monitoring each nail. If a nail is missing, the machine automatically stops and indicates the issue
• The MAP6 is equipped with electronic control featuring a PLC (Programmable Logic Controller) and HMI (Human-Machine Interface). Additionally, it offers the option of remote assistance, accessible through wired or Wi-Fi connections, for prompt support and troubleshooting
• The construction system and materials utilized in the MAP6 have been extensively tested in over 200 working plants, demonstrating exceptional durability, efficiency, and ease of maintenance
• Fast size changing

Technical specification:

Production rate: 1200 pcs/h

Product Range: ferrules from 20 to 100 mm, handle up to 400 mm (all type of handles)

Nail dimension: diameter 1.2 - 1.4 mm, head 2.4 - 2.8 mm, length 7 - 9 mm

Power Supply Voltage: 230/400 VAC 50/60 Hz

Air Consumption: 400 l/min at 6 bar

LxWxH: 1700x1800x1700 mm

Weight: 540 kg

Click there to watch MAP6 - video 1
Click there to watch MAP6 - video 2

--> Experience the future of brush manufacturing with our 4 nails semi-automatic nailing machine. Streamline your production process, achieve remarkable quality, and stay ahead of the competition.

--> Contact us today to learn more about this exceptional machine and how it can transform your business.

FULLY AUTOMATIC PAINT BRUSH FERRULES ROBOT LOADER
This system ensures the correct loading of the ferrule in the magazine of the machine that produces the brush heads.

Production range:

• Works with paint brush ferrules from 20mm (3/4 ”) to 100mm (4”) wide and 7 to 25mm thick.
• Also works radiator ferrules.

Main features:

• One operator only for the set-up time
• Electronic control with PLC, latest generation vision system and Touch-screen
• Electronic control with PLC and HMI. Remote assistance (optional) available with wired or Wi-Fi connection
• No software required for adding new programs, a regular PC is sufficient
• This system guarantees the correct loading of the ferrule in the loader of the machines for the production of brush heads
• Ferrule process for flat brushes and / or Radiators, possibility to discriminate the ferrule side to be loaded. The selection process is guaranteed by a vision system and a new generation robot (SCARA)
• It can be connected to any machine for the production of heads.(MAP10 / Small, MAP 10 / Elite, as well as to third party machines)
• 60lt loading hopper (standard)
• The construction system and the high quality materials used have demonstrated the validity, duration and simplicity of maintenance, reflecting the products we already offer on the market

Technical specification:
Operators: 1
Production rate: Up to 1500 Pcs/h regardless of format
Material: Ferrules for flat brushes and radiators (any material)
Power Supply: 230/380 VAC 50/60 Hz
Set-up time: < 5 min
LxWxH: 300x800x1900 mm
Weight: 500 kg

Tap there to watch MAP16F Robot Product video

DOSER AND MIXER FOR TWO-COMPONENT EPOXY RESINS

Introducing our MAP7-20-E Doser and Mixer for Two-Component Epoxy Resins, designed to elevate your production process to new heights. This cutting-edge equipment combines precision, efficiency, and versatility to deliver exceptional results.

Key specifications of our Doser and Mixer include:

1. Volumetric Gear Pumps with Inverters: Our equipment features separate volumetric gear pumps operated by inverters, ensuring accurate and independent control of each component. This enables precise dosing and mixing of two-component epoxy resins.
2. Electronic Components Pressure Control: With electronic components pressure control, our system ensures the utmost precision in dosing and mixing. This advanced feature allows for a wide range of mixing ratios, from 1:1 to 12:1, catering to diverse application requirements.
3. Electronically Adjustable Mixing Ratio: Our equipment offers the convenience of electronically adjustable mixing ratios. This flexibility empowers you to fine-tune the resin and catalyst components' proportions according to your specific needs.
4. Multiple Dosing Options: Our Doser and Mixer provide versatile dosing options. You can choose manual dosing through a pedal or dedicated gun for precise control, or opt for timed dosing for automated operations. This flexibility accommodates different production scenarios.
5. Stainless Steel Tanks: The resin and catalyst components are stored in high-quality stainless steel tanks. We offer various tank options to suit your specific needs. This ensures durability, corrosion resistance, and maintains the integrity of the materials being processed.
6. Pneumatic Pump with Optional Mechanical Stirrer: To maintain optimal material consistency, our equipment includes a pneumatic pump for efficient loading and recirculating of the resin. This feature keeps the components well-mixed, ensuring uniformity throughout the production process. Additionally, an optional mechanical stirrer further enhances mixing performance.
7. Static Dispensing Head with Anti-Dripping System: Our Doser and Mixer come equipped with a static dispensing head featuring separate and independent injectors. This design ensures precise and controlled dispensing, minimizing wastage. An anti-dripping system prevents unwanted dripping and ensures clean and efficient operation.
8. Standard Connection for Disposable Static Mixers: Our equipment is designed with a standard connection that is compatible with any type of disposable static mixer. This versatility allows you to choose the most suitable mixer for your application, providing convenience and flexibility.
9. Solvent-Free Operation: With our advanced technology, the use of solvents becomes unnecessary. This eliminates the need for additional materials, streamlining your production process and reducing environmental impact.

Experience the pinnacle of dosing and mixing efficiency with our Doser and Mixer for Two-Component Epoxy Resins. From its precise control to its seamless integration into your production line, this equipment is poised to revolutionize your manufacturing processes.
Contact us today to learn more about our product and explore how it can enhance your operations. Our team of experts is ready to provide detailed information and assist you in finding the perfect solution for your specific requirements.

Catalyst tank: 15 l
Rein tank: 100 l
Power
setup time: < 5 minutes
Dimensions: LxW = 800x800 mm, H = 1500 mm
Weight: 150 kg

THE USE OF SOLVENTS IS NO LONGER NECESSARY

Click for the video