PG GROUP POLESE AUTOMATION Machinery for the paint brush industry
Paint Brush Machinery
PG GROUP SRL (Polese Giovanni Automation) - designing and manufacturing paintbrush machinery. We offer a wide range of innovative and high-quality machines for the brush manufacturing industry, ensuring maximum efficiency and reliable solutions for customers worldwide. P G Group expertise lies in industrial automation and robotics, providing advanced equipment for improved productivity. Automatic industrial paintbrush making becomes easy with our machinery and service 24h srl. Find our Special Machines for Paintbrushes Industry.
->> Ideal for businesses aiming to increase their production efficiency while maintaining a commitment to sustainability and relatively low initial costs.
MAP6-E - Fully Automatic Assembling Machine for Brushes
MAP6-E
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AUTOMATIC ASSEMBLING MACHINE FOR BRUSHES - MAP6
The MAP6 is a high-performance paintbrush assembling machine with nailing and trimming designed for efficient brush assembly.
- It features a standard model with 4 nails, and the option to have 6 nails upon request. The machine securely inserts the handle onto the brush head, nails it in place, and trims the bristles with precision. For enhanced versatility, it can be equipped with two trimming units - With its impressive production speed and quick set-up time, the MAP6 is suitable for both large-scale and small-scale production runs. It can be seamlessly combined with the MAP3 flirting machine or any other compatible flirting machine. The machine allows for swift size changes, ensuring flexibility in production
Key features:
Operating the MAP6 requires only one operator, and there is an option for automatic handle loading using the MAP16. The machine incorporates automatic control for nail presence, independently monitoring each nail. If a nail is missing, the machine automatically stops and indicates the issue
The MAP6 is equipped with electronic control featuring a PLC (Programmable Logic Controller) and HMI (Human-Machine Interface). Additionally, it offers the option of remote assistance, accessible through wired or Wi-Fi connections, for prompt support and troubleshooting
The construction system and materials utilized in the MAP6 have been extensively tested in over 200 working plants, demonstrating exceptional durability, efficiency, and ease of maintenance
Fast size changing
Technical specification:
Production rate: 1200 pcs/h
Product Range: ferrules from 20 to 100 mm, handle up to 400 mm (all type of handles)
Nail dimension: diameter 1.2 - 1.4 mm, head 2.4 - 2.8 mm, length 7 - 9 mm
--> Experience the future of brush manufacturing with our 4 nails semi-automatic nailing machine. Streamline your production process, achieve remarkable quality, and stay ahead of the competition.
--> Contact us today to learn more about this exceptional machine and how it can transform your business.
MAP16-F Robot - Automatic Ferrules Robot Loader
MAP16-F Robot
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FULLY AUTOMATIC PAINT BRUSH FERRULES ROBOT LOADER This system ensures the correct loading of the ferrule in the magazine of the machine that produces the brush heads.
Production range:
Works with paint brush ferrules from 20mm (3/4 ”) to 100mm (4”) wide and 7 to 25mm thick.
Also works radiator ferrules.
Main features:
One operator only for the set-up time
Electronic control with PLC, latest generation vision system and Touch-screen
Electronic control with PLC and HMI. Remote assistance (optional) available with wired or Wi-Fi connection
No software required for adding new programs, a regular PC is sufficient
This system guarantees the correct loading of the ferrule in the loader of the machines for the production of brush heads
Ferrule process for flat brushes and / or Radiators, possibility to discriminate the ferrule side to be loaded. The selection process is guaranteed by a vision system and a new generation robot (SCARA)
It can be connected to any machine for the production of heads.(MAP10 / Small, MAP 10 / Elite, as well as to third party machines)
60lt loading hopper (standard)
The construction system and the high quality materials used have demonstrated the validity, duration and simplicity of maintenance, reflecting the products we already offer on the market
Technical specification: Operators: 1 Production rate: Up to 1500 Pcs/h regardless of format Material: Ferrules for flat brushes and radiators (any material) Power Supply: 230/380 VAC 50/60 Hz Set-up time: < 5 min LxWxH: 300x800x1900 mm Weight: 500 kg
Introducing our MAP7-20-E Doser and Mixer for Two-Component Epoxy Resins, designed to elevate your production process to new heights. This cutting-edge equipment combines precision, efficiency, and versatility to deliver exceptional results.
Key specifications of our Doser and Mixer include:
Volumetric Gear Pumps with Inverters: Our equipment features separate volumetric gear pumps operated by inverters, ensuring accurate and independent control of each component. This enables precise dosing and mixing of two-component epoxy resins.
Electronic Components Pressure Control: With electronic components pressure control, our system ensures the utmost precision in dosing and mixing. This advanced feature allows for a wide range of mixing ratios, from 1:1 to 12:1, catering to diverse application requirements.
Electronically Adjustable Mixing Ratio: Our equipment offers the convenience of electronically adjustable mixing ratios. This flexibility empowers you to fine-tune the resin and catalyst components' proportions according to your specific needs.
Multiple Dosing Options: Our Doser and Mixer provide versatile dosing options. You can choose manual dosing through a pedal or dedicated gun for precise control, or opt for timed dosing for automated operations. This flexibility accommodates different production scenarios.
Stainless Steel Tanks: The resin and catalyst components are stored in high-quality stainless steel tanks. We offer various tank options to suit your specific needs. This ensures durability, corrosion resistance, and maintains the integrity of the materials being processed.
Pneumatic Pump with Optional Mechanical Stirrer: To maintain optimal material consistency, our equipment includes a pneumatic pump for efficient loading and recirculating of the resin. This feature keeps the components well-mixed, ensuring uniformity throughout the production process. Additionally, an optional mechanical stirrer further enhances mixing performance.
Static Dispensing Head with Anti-Dripping System: Our Doser and Mixer come equipped with a static dispensing head featuring separate and independent injectors. This design ensures precise and controlled dispensing, minimizing wastage. An anti-dripping system prevents unwanted dripping and ensures clean and efficient operation.
Standard Connection for Disposable Static Mixers: Our equipment is designed with a standard connection that is compatible with any type of disposable static mixer. This versatility allows you to choose the most suitable mixer for your application, providing convenience and flexibility.
Solvent-Free Operation: With our advanced technology, the use of solvents becomes unnecessary. This eliminates the need for additional materials, streamlining your production process and reducing environmental impact.
Experience the pinnacle of dosing and mixing efficiency with our Doser and Mixer for Two-Component Epoxy Resins. From its precise control to its seamless integration into your production line, this equipment is poised to revolutionize your manufacturing processes. Contact us today to learn more about our product and explore how it can enhance your operations. Our team of experts is ready to provide detailed information and assist you in finding the perfect solution for your specific requirements.
Catalyst tank: 15 l Rein tank: 100 l Power setup time: < 5 minutes Dimensions: LxW = 800x800 mm, H = 1500 mm Weight: 150 kg
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Our Advantages
Reliable Italian Quality
We delivers true Italian quality in our Machinery for brush manufacturers
Flat paint brush and round brush produzione macchine since 1980
40 years of experience
Paint brush maquinas at competitive and fair prices
We understand the importance of flexibility and adaptability in the industry. That's why our machines are designed to be easily upgradable and compatible with the latest advancements. With PLC integration and remote assistance capabilities, our machines provide 24/7 technical support, ensuring uninterrupted production and peace of mind for our customers.
At PG GROUP, we are not just committed to providing top-notch machinery; we also prioritize customer satisfaction. Our dedicated team of specialized designers, technicians, and sales professionals works closely with our clients to understand their specific requirements. We strive to deliver personalized solutions that cater to their unique production needs.
With a global presence, our machines are trusted and utilized by customers across various regions, including Latin America, North America, Australia, Europe, and beyond. We take pride in our ability to meet the demands of a rapidly evolving industry and continuously innovate our products to stay at the forefront of technology.
Experience the true power of Italian engineering and craftsmanship with PG GROUP. Contact us today to learn more about our comprehensive range of paintbrush machinery and discover how we can elevate your brush manufacturing process to new heights.
Enhance Your Production Quality
We look forward to hearing from you and embarking on a fruitful partnership